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1.5 year update on my DIY home refer install...reorganized

Ivylog
Explorer III
Explorer III
This is a rework of my DIY refer install from a year ago, hopefully in a better format and at the end with an updated after a year of use. If you are having problems with your NoCold 1200 before spending any more money on it you need to seriously consider going residential... they are very energy efficient... uses less power than a 100 watt bulb and with the addition of two batteries you can boondock with ease.

History:
I put off going residential too long partly because we boondock often, I could not find a unit that was not too tall (most by 5") because the DW wanted to save the drawer below our 1200. Finally found a unit that ended up being 1/2" too tall but was able to save the drawer. Whirlpool WRT311FZDW/white WRT311FZDB/black, and SS for stainless steel... less than $900.

I forgot to turn my 1200 off when parked on a incline overnight leading to it's even poorer operation. Went the Shipshewana/Amish route five years ago with fair results as we boondock often and could not find a home refer that did not require 6 more inches of height taking out the drawer below that the DW wanted. Several years ago it started warming up when traveling on gas and electric so I threw some more money at it...replace drain line, new control board, ARP control, more fans, better insulation....... no change. Between finding a unit that only required 1/2" more height and just tired of fooling with it almost every day I finally went residential last year. By putting in a separate AGM battery bank(500 AH) with it's own PSW inverter/100A charger/transfer switch powering a EnergyStar refer (21 cuft uses less energy than a 100W bulb). It will run for 48 hours before getting to 50 percent and by then the 800AH of AGM house batteries need charging anyway... actually at 18 hours so you could get by with just two batteries for the refer. All I can say is I should have done this years ago before putting good money into a sorry situation. If done with enough additional batteries there is not any reason to not go residential, even if you boondock often... we do in the summer. Granted most cannot do it for the $1200 it cost me... the same as a Amish cooling unit but at some point you need to stop trying to make a 1200 not spoil your food.

This EnergyStar Whirpool 21 CuFt Refer has a energy guide of $44/year and 410,000 kWh/year or 1,123 W/day or 94 Amps/day... So out of my 500 AH battery bank I should be able to go two days before getting to 50% and needing to recharge. $44/year is 12 cents a day... It's amazing how energy efficient they have gotten these things.

DIY Install:
I bought a Whirlpool WRT771RWYB 21 cu ft refer as I hoped it was short enough to fit in the hole of my NoCold 1200. Cutting out the board at the top that holds the 1200 in still left me 1/2" short on the needed height of 65 1/2". The DW did not want to give up the large drawer under the 1200... So I cut out the 3/4" plywood floor and put in side rails for the edge of the refer to sit on.
I kept the two 120V outlets (one a MSW inverter) and added a third one from my PSW inverter.


Filled in the bottom with 2 pieces of 1/2" foil faced insulation that I had behind the 1200. Added four steel angle brackets at the front cross piece to help hold the weight of the refer that cantilevers 6" out from it. Not shown in this picture.



I've had my 1200 out so many times it's something I do by myself using a platform to slide it out on to and then I can slide it to the floor and then walk it out of the way or in this case, up front. Was able to get the 1200 out the side window without the four doors on and putting two boards over the coils/fins so I could slide it out on it's back. Used the 3/4' scrap plywood on top of the steering wheel to help slide it out. With some help from my John Deere skid steer I was able to get it out by myself.


Getting the new on in took some help from the DW to get it to slide in without hurting the driver's chair. Getting it into the hole took some effort as it's a tight fit, but we got it to go.


The driver's side slide comes in the same amount as this new refer stick into the hallway so other than the door not opening all the way when traveling, I'm happy with how it's turned out and I did not have to modify the drawer under it. Even the counter depth Samsung 197 sticks out 4"... the Whirlpool 21 6".


Bought these child saftey locks on Ebay to hold the doors shut when traveling but may have to paint them black for the DW... guess she earned it helping to get it in. :B



Power system and usage:
For power I created a separate system by adding four AGM batteries (we boondock often) and separate transfer switch, 1000W PSW Inverter, and a seperate 100 Amp charger at the rear of the MH. Found a sealed area on the side of the engine compartment that I was able to get into and put the three power items inside it. I'm using the block heater outlet as my shore power supply and I had to run a 120V line under the MH up to the basement bay under the refer.

Added a volt/amp meter so I can keep track of the new system which is accessed through the trap door in the floor for the engine. Two of the new batteries are at the bottom of the picture and you can see the inverter in the unused area I found under the floor.


In another post there was a question about how to charge the refer batteries while traveling. I ran a cable with a 200 amp switch on it from the house batteries to the refer's battery bank. By turning it on the alternator will be providing the 8 amps of power necessary to run the refrigerator. After Boondocking and before getting on the road I run my generator to charge the batteries up instead of using the alternator. Having it put out 100+ amps for several hours cannot be very good on it even though I carry a spare alternator.

I've added a 120V outlet from my 1000W inverter next to the V/amp meter in the bedroom so I can power the DVR Sat receiver and TV 24/7. This will stop the 10 minute powering up of the Sat receiver and will let it record favorite programs while boondocking. When out of the coach I turn off the main converter/inverter to save on it's 2amp standby draw.


"This EnergyStar Whirpool 21 CuFt Refer has a energy guide of $44/year and 410 kWh/year or 1,123 W/day or 94 Amps/day... So out of my 500 AH battery bank I should be able to go two days before getting to 50% and needing to recharge. $44/year is 12 cents a day... It's amazing how energy efficient they have gotten these things." 1,123W/day divided by 100W running equals 11.2 hours/day or a 47 percent duty cycle.
After a years use I have found the duty cycle to be closer to only 40 percent

Update. After a two month trip out west this summer boondocking aprox half the time all I can say is [COLOR=]I should have gone residential sooner! I would recommend two batteries to power it as my house batteries need charging every 24 hours. It took close to 48 hours before I would have to charge the four refer batteries which means the duty cycle is less than 40 percent. I would let the ice maker harvest ice when on shore or generator power... not inverter.

It's very nice to not have to constantly monitor the refer temps like I had to do with my NoCold 1200.:B I did have to glue the child safety locks on better than just the peal and stick that came on them. I did have one 12V battery connection that overheated because I had not tighten the connection well enough. It would be nice to have a remote on/off switch for the inverter as I have to open the engine access hatch to turn mine on/off. Otherwise I'm very happy with this project.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...
14 REPLIES 14

Ivylog
Explorer III
Explorer III
Yes, four more as I already have six for the house...two would be enough, but I power my sat DVR/TV too which takes forever to boot up. My 2000 W inverter/charger only charges at 60 A so adding 100 amp charger to help has decreased the generator run time. I can connect the two systems together.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

Gjac
Explorer III
Explorer III
Nice write up, if I understand your post you added 4 AGM batteries, was that to support your residential refer only? Or your entire MH needs?

Ivylog
Explorer III
Explorer III
Found it.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

Ivylog
Explorer III
Explorer III
Have I told you lately I love my residential refrigerator?
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

Ivylog
Explorer III
Explorer III
I installed the 711......BUT it has been replaced by the 311... fortunately the same size.

A WRT3L1, 572, and 7L1 are the same size. A WRT1L1TZY depth is 1.5" less...32.5" instead of 34" to outside the handles.

I left the roof vent open and some of the bottom because they want some space around the perimeter.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

nyrngrz
Explorer
Explorer
Ivylog, you show 2 different Whirlpool models. Which model did you actually install into your coach? WRT311FZDW/white WRT311FZDB/black, and SS for stainless steel or WRT771RWYB 21 cu ft refer?

Ivylog
Explorer III
Explorer III
Yes, we are back in Fla but not until after Christmas with kids and grandkids.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

Busskipper
Explorer
Explorer
Ivylog wrote:
This is a rework of my DIY refer install from a year ago, hopefully in a better format and at the end with an updated after a year of use. If you are having problems with your NoCold 1200 before spending any more money on it you need to seriously consider going residential... they are very energy efficient... uses less power than a 100 watt bulb and with the addition of two batteries you can boondock with ease.

History:
I put off going residential too long partly because we boondock often, I could not find a unit that was not too tall (most by 5") because the DW wanted to save the drawer below our 1200. Finally found a unit that ended up being 1/2" too tall but was able to save the drawer. Whirlpool WRT311FZDW/white WRT311FZDB/black, and SS for stainless steel... less than $900.

I forgot to turn my 1200 off when parked on a incline overnight leading to it's even poorer operation. Went the Shipshewana/Amish route five years ago with fair results as we boondock often and could not find a home refer that did not require 6 more inches of height taking out the drawer below that the DW wanted. Several years ago it started warming up when traveling on gas and electric so I threw some more money at it...replace drain line, new control board, ARP control, more fans, better insulation....... no change. Between finding a unit that only required 1/2" more height and just tired of fooling with it almost every day I finally went residential last year. By putting in a separate AGM battery bank(500 AH) with it's own PSW inverter/100A charger/transfer switch powering a EnergyStar refer (21 cuft uses less energy than a 100W bulb). It will run for 48 hours before getting to 50 percent and by then the 800AH of AGM house batteries need charging anyway... actually at 18 hours so you could get by with just two batteries for the refer. All I can say is I should have done this years ago before putting good money into a sorry situation. If done with enough additional batteries there is not any reason to not go residential, even if you boondock often... we do in the summer. Granted most cannot do it for the $1200 it cost me... the same as a Amish cooling unit but at some point you need to stop trying to make a 1200 not spoil your food.

This EnergyStar Whirpool 21 CuFt Refer has a energy guide of $44/year and 410,000 kWh/year or 1,123 W/day or 94 Amps/day... So out of my 500 AH battery bank I should be able to go two days before getting to 50% and needing to recharge. $44/year is 12 cents a day... It's amazing how energy efficient they have gotten these things.

DIY Install:
I bought a Whirlpool WRT771RWYB 21 cu ft refer as I hoped it was short enough to fit in the hole of my NoCold 1200. Cutting out the board at the top that holds the 1200 in still left me 1/2" short on the needed height of 65 1/2". The DW did not want to give up the large drawer under the 1200... So I cut out the 3/4" plywood floor and put in side rails for the edge of the refer to sit on.
I kept the two 120V outlets (one a MSW inverter) and added a third one from my PSW inverter.


Filled in the bottom with 2 pieces of 1/2" foil faced insulation that I had behind the 1200. Added four steel angle brackets at the front cross piece to help hold the weight of the refer that cantilevers 6" out from it. Not shown in this picture.



I've had my 1200 out so many times it's something I do by myself using a platform to slide it out on to and then I can slide it to the floor and then walk it out of the way or in this case, up front. Was able to get the 1200 out the side window without the four doors on and putting two boards over the coils/fins so I could slide it out on it's back. Used the 3/4' scrap plywood on top of the steering wheel to help slide it out. With some help from my John Deere skid steer I was able to get it out by myself.


Getting the new on in took some help from the DW to get it to slide in without hurting the driver's chair. Getting it into the hole took some effort as it's a tight fit, but we got it to go.


The driver's side slide comes in the same amount as this new refer stick into the hallway so other than the door not opening all the way when traveling, I'm happy with how it's turned out and I did not have to modify the drawer under it. Even the counter depth Samsung 197 sticks out 4"... the Whirlpool 21 6".


Bought these child saftey locks on Ebay to hold the doors shut when traveling but may have to paint them black for the DW... guess she earned it helping to get it in. :B



Power system and usage:
For power I created a separate system by adding four AGM batteries (we boondock often) and separate transfer switch, 1000W PSW Inverter, and a seperate 100 Amp charger at the rear of the MH. Found a sealed area on the side of the engine compartment that I was able to get into and put the three power items inside it. I'm using the block heater outlet as my shore power supply and I had to run a 120V line under the MH up to the basement bay under the refer.

Added a volt/amp meter so I can keep track of the new system which is accessed through the trap door in the floor for the engine. Two of the new batteries are at the bottom of the picture and you can see the inverter in the unused area I found under the floor.


In another post there was a question about how to charge the refer batteries while traveling. I ran a cable with a 200 amp switch on it from the house batteries to the refer's battery bank. By turning it on the alternator will be providing the 8 amps of power necessary to run the refrigerator. After Boondocking and before getting on the road I run my generator to charge the batteries up instead of using the alternator. Having it put out 100+ amps for several hours cannot be very good on it even though I carry a spare alternator.

I've added a 120V outlet from my 1000W inverter next to the V/amp meter in the bedroom so I can power the DVR Sat receiver and TV 24/7. This will stop the 10 minute powering up of the Sat receiver and will let it record favorite programs while boondocking. When out of the coach I turn off the main converter/inverter to save on it's 2amp standby draw.


"This EnergyStar Whirpool 21 CuFt Refer has a energy guide of $44/year and 410 kWh/year or 1,123 W/day or 94 Amps/day... So out of my 500 AH battery bank I should be able to go two days before getting to 50% and needing to recharge. $44/year is 12 cents a day... It's amazing how energy efficient they have gotten these things." 1,123W/day divided by 100W running equals 11.2 hours/day or a 47 percent duty cycle.
After a years use I have found the duty cycle to be closer to only 40 percent

Update. After a two month trip out west this summer boondocking aprox half the time all I can say is [COLOR=]I should have gone residential sooner! I would recommend two batteries to power it as my house batteries need charging every 24 hours. It took close to 48 hours before I would have to charge the four refer batteries which means the duty cycle is less than 40 percent. I would let the ice maker harvest ice when on shore or generator power... not inverter.

It's very nice to not have to constantly monitor the refer temps like I had to do with my NoCold 1200.:B I did have to glue the child safety locks on better than just the peal and stick that came on them. I did have one 12V battery connection that overheated because I had not tighten the connection well enough. It would be nice to have a remote on/off switch for the inverter as I have to open the engine access hatch to turn mine on/off. Otherwise I'm very happy with this project.


Dick,

With this much time on your hands, why did you hurry back from Albuquerque? :S:B:?


Just a Guess but I'm thinking you are ready to be in Florida!


Always good to get the Update,
Busskipper
Maryland/Colorado
Travel Supreme 42DS04
GX470-FMCA - Travel less now - But still love to be on the Road
States traveled in this Coach

crasster
Explorer II
Explorer II
Yes, it is great to have frozen ice cream and not soup! Residential fridges in all 3 of my RV's. I've even figured how to boondock for a couple of days with big ice blocks if needed.
4 whopping cylinders on Toyota RV's. Talk about great getting good MPG. Also I have a very light foot on the pedal. I followed some MPG advice on Livingpress.com and I now get 22 MPG! Not bad for a home on wheels.

Executive45
Explorer III
Explorer III
Nice update with the pics. I'm sure they will help someone thinking about changing out their NotSoCold when it fails...again!.

For those looking for pictures, below is a link to my install several years ago. I installed the Samsung197. One of the best mods I've done to my coach. Zero problems in over two years. Only issue is I have to microwave the ice cream for 20 seconds to get it soft enough to dish out..:B...Dennis

Samsung Install
We can do more than we think we can, but most do less than we think we do
Dennis and Debi Fourteen Years Full Timing
Monaco Executive M-45PBQ Quad Slide
525HP Cummins ISM 6 Spd Allison
2014 Chevrolet Equinox LTZ W/ ReadyBrute
CLICK HERE TO VIEW OUR TRAVEL BLOG

Tom_N
Explorer
Explorer
These refrigerator change out procedures/articles are always of interest, especially with photos. Thanks for posting.

-Tom, W3TLN
Sarver, PA/Crystal River, FL/Shelocta, PA ยท W3TLN ยท FMCA 335149 ยท Mystic Knights of the Sea
2005 Suncruiser 38R ยท W24 chassis, no chassis mods needed ยท 2013 Honda Accord EX-L ยท 2008 Honda Odyssey EX-L

Ivylog
Explorer III
Explorer III
:S Yes, 410, not 410,000 and using this info off the yellow energy star sticker is where the 47 percent came from.

Even when it was not hot out my Amish cooling unit did a poor job of keeping things cold. I found that shutting the 1200 off ever 36 hours would keep it from going into a defrost cycle as that was enough to warm it above 40 degrees using a outdoor remote temp sensor so I did not have to open the door.

It's nice to be able to put warm leftovers in the refer without worrying about how much that would warm it up.

Another reason for getting rid of the 1200 is the very real fire danger it poses. Yes, I know there are a few that do not agree with that statement BUT I've seen too many RV fires that were fortunately limited to behind a 1200 and others where the damage went through the roof.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

pianotuna
Nomad II
Nomad II
Thanks for the update.

You suggested duty cycle is 40%. What did you think it was before?
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

usersmanual
Explorer
Explorer
Why did u have to so called constantly monitor??
I had 1200/10 series in 3 MH over a 11 year period and never once did I have to monitor the norcold temps as all of them cooled very efficiently


410,000 kWh/year or 1,123 W/day
??

maybe 410KWH per year ?? 1.123 per day??