jerem0621 wrote:
snip...
With the WD, like I said, it did great. But, I think the WD hitch has loosened up the uni-body somehow. The doors don’t seem as tight and the interior body panels now rattle more than they use to before we towed with the WD hitch.
Good buddy, glad you posted this and am taking the opportunity to explain how or why a unibody isn't a good candidate for towing heavy with a WD Hitch system
A monocoque/unibody has a thicker gauge pan or platform with a body spot welded to it. Some of today's are bonded (glued) to the pan with 'some' fasteners and/or spot welds.
A ladder frame setup will have the WD Hitch load on the ladder frame and the body (monocoque/unibody) sitting on top if it via compliant doughnuts
Spot welds are typically NOT continuous seam welded, but staggered (pitch or centers spaced as specified by the engineering drawings)
The forces on a ladder frame are transferred to the frame via bolts holding the receiver to the frame rails. Some to the cross members (not a good way and why some TV's has a lower WD tongue rating).
Since not seam welded...spot welds focuses forces on a small area. That becomes a stress raiser if over loaded (over the design loading)
Stress fractures and then tearing to finally ripping apart. They why of squeaks, groans, etc. To mis-alignment, as the part no longer is to spec
Monocoque/unibody are tighter and stiffer than most any ladder frame...when new...as the compliant doughnuts allow more movement, even when new
Took a few minutes searching for examples
This one shows spot welds in 'shear' how it held, held, held...till the upper spot welds gave up. The top one ripped apart by tearing the a piece away. The second one tore and let go at the spot weld itself. The third one held, but the surrounding material developed stress fractures that was the parting line when the two above let go
This one shows spot welds in 'peel' and tore apart from the bend side to leave material on the other side of the spot weld. The first micro fractures were on the bend side and propagated around the spot weld and finally tore around the spot weld
This one is another spot weld failure in shear and IMHO, too close to the sheetmetal edge vs the forces it was 'trying' to hold against. The spot weld itself is pretty good and the material was either not thick enough or as stated above, too close to the edge
Just one more examples of spot weld failures and telling of the squeaks, groans, etc vehicles that have spot weld failures. The noise is from the two parts of a fracture touch each other while trying to hold it together
In some cases, a vehicle will 'dog track' and/or take more steering input if the looseness if severe enough to allow mis-aligment of suspension/steering components. Bottom line is that the integrity of the whole is compromised and my fear is during an emergency maneuver or accident...the monocoque/unibody might come apart...and the basis for my advice on this matter...follow your OEM's requirements (recommendations) and NOT tow above their rating and NOT use WD when they say 'not recommended'...
Folks gotta decide on their own risk management decisions and think too many have no clue on how a monocoque/unibody works/constructed and fails from over loads...
-Ben
Picture of my rig1996 GMC SLT Suburban 3/4 ton K3500/7.4L/4:1/+150Kmiles orig owner...
1980 Chevy Silverado C10/long bed/"BUILT" 5.7L/3:73/1 ton helper springs/+329Kmiles, bought it from dad...
1998 Mazda B2500 (1/2 ton) pickup, 2nd owner...
Praise Dyno Brake equiped and all have "nose bleed" braking!
Previous trucks/offroaders: 40's Jeep restored in mid 60's / 69 DuneBuggy (approx +1K lb: VW pan/200hpCorvair: eng, cam, dual carb'w velocity stacks'n 18" runners, 4spd transaxle) made myself from ground up / 1970 Toyota FJ40 / 1973 K5 Blazer (2dr Tahoe, 1 ton axles front/rear, +255K miles when sold it)...
Sold the boat (looking for another): Trophy with twin 150's...
51 cylinders in household, what's yours?...