Good Sam Club Open Roads Forum: Truck Campers: 8 Gauge Wire
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Siletzspey

Shedd, OR

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Posted: 01/30/23 11:41am Link  |  Quote  |  Print  |  Notify Moderator

Depending on the calculator or table you use, distance is measured as one-way (as a crow flies) or two-way (round trip). If your battery and alternator are 25' apart, that would be 25' one-way or 50' two-way (25' POS + 25' NEG). The ever popular BlueSea voltage drop table is TWO-WAY based.

As for voltage drop, the 3% and 10% rules apply to most device types, but not necessarily to DC-to-DC converters which are designed boost voltage, aka counter voltage drop.

Sterling has a video where they compare straight alternator-to-battery wiring where the wire has to be "huge" to counter voltage drop, but then with a DC-to-DC converter, the wire can be much smaller and cheaper and still get the job done. For the alternator to DC-to-DC wire, see the manufacturers length to AWG recommendations rather than needlessly oversizing/overspending on AWG based on a 3% or 10% voltage drop rule. At least for Sterling, they support down to 11.0VDC, or roughly a 23% voltage drop off at 14.4VDC alternator. To counter voltage drop on the output side, the DC-to-DC will have to pull a few more amps, and Sterling specs the 60A output could require up to 80A of input from the alternator. I don't recommend pushing the 20%+ limit however.

* This post was last edited 01/30/23 02:55pm by Siletzspey *   View edit history

theoldwizard1

SE MI

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Posted: 01/30/23 03:17pm Link  |  Quote  |  Print  |  Notify Moderator

I second the use of a DC-DC charger ! You can use the "stock" wiring (including fuse) from the 7 pin trailer connector.

pianotuna

Regina, SK, Canada

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Posted: 01/30/23 09:46pm Link  |  Quote  |  Print  |  Notify Moderator

One possible solution is a dc to DC charger.

But likely an inverter is a better choice. It can be MSW and about 400 watts.


Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

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