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Air dryer purge every 40 seconds

wvabeer
Explorer
Explorer
Has anyone had this problem? I've check for air leaks on the line to the reserve tank and the line to the air drier all from the governor. A new governor, rebuilt air drier replaced air line from compressor to the air dryer. I think I have it narrowed down to the air dryer needs rebuilt again as last year I rebuilt it and fixed this problem. Is this a very big deal?
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS
13 REPLIES 13

wvabeer
Explorer
Explorer
Ed Manifold wrote:
I have a question about air dryers? I am not trying to high-jack the original post so please excuse me. I always thought the the air dryer was a piece of equipment that could be removed and rebuilt. Approx. 1 1/2 year ago I had my air dryer serviced and the air dryer was a large canister very similar to an oil filter only larger in diameter.The mechanic bled all the air from the system and unscrewed the old one and installed the new unit. I have the old unit in the garage. The price of the new air dryer was approx. $240.00. I would think that next time I could change it myself. The mechanic said the key is to purge the air system well.
Yep you can do it, just purge all the air out of the system. Mine had three lines and 4 bolts. Rebuild it and replace.
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

Ed_Manifold
Explorer
Explorer
I have a question about air dryers? I am not trying to high-jack the original post so please excuse me. I always thought the the air dryer was a piece of equipment that could be removed and rebuilt. Approx. 1 1/2 year ago I had my air dryer serviced and the air dryer was a large canister very similar to an oil filter only larger in diameter.The mechanic bled all the air from the system and unscrewed the old one and installed the new unit. I have the old unit in the garage. The price of the new air dryer was approx. $240.00. I would think that next time I could change it myself. The mechanic said the key is to purge the air system well.
Ed & Sharon
2002 Phaeton
2001 Jeep Wrangler Toad

wvabeer
Explorer
Explorer
Yep, replaced the valve inside the airdryer, works perfectly.
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

wvabeer
Explorer
Explorer
Found the turbo valve busted inside the air drier. Only 6 mo old.
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

wvabeer
Explorer
Explorer
Well after the deed I described, the air sound was not coming from the compressor or unloader diaphram. I found it using a mechanics stethoscope, it was coming from the air dryer I rebuilt in January. I will keep ya posted on my results.
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

wvabeer
Explorer
Explorer
MountainAir05 wrote:
If your system had a weak unloader, you can check it out pretty easy by

appling shop air to the RV while it is not running so the governor is in cutout mode and is allowing air to the unloaders. If they are leaking you can usually hear or feel it blowing back out the intake of the compressor.

Doug might drop by in a few and correct us all.
I applied 130 to the system, the purge would not stop till I lowered the pressure lower than 95. after it purged I could barely hear a leak close to the compressor. I'm sure all the lines are leak free.
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

wvabeer
Explorer
Explorer
MountainAir05 wrote:
If your system had a weak unloader, you can check it out pretty easy by

appling shop air to the RV while it is not running so the governor is in cutout mode and is allowing air to the unloaders. If they are leaking you can usually hear or feel it blowing back out the intake of the compressor.

Doug might drop by in a few and correct us all.
So air up the rv till it unloads the compressor while the engine is off
?
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

MountainAir05
Explorer II
Explorer II
If your system had a weak unloader, you can check it out pretty easy by

appling shop air to the RV while it is not running so the governor is in cutout mode and is allowing air to the unloaders. If they are leaking you can usually hear or feel it blowing back out the intake of the compressor.

Doug might drop by in a few and correct us all.

RLHAMILTON
Explorer
Explorer
We experienced a similar issue a few years ago, but the release was intermittent. Replaced the air dryer, and didn't occur again. Good luck.
DICK & JUDY HAMILTON
2012 WINNEBAGO JOURNEY
2017 EQUINOX TOAD
LIFETIME GOOD SAM MEMBER, FMCA, PP AMERICA
FMCA MEMBER F-386544

wvabeer
Explorer
Explorer
eHoefler wrote:
Most likely the pressure relief valve popping off, the regulator on the compressor is bad
replaced
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

eHoefler
Explorer II
Explorer II
Most likely the pressure relief valve popping off, the regulator on the compressor is bad
2021 Ram Limited, 3500, Crew Cab, 1075FTPD of Torque!, Max Tow, Long bed, 4 x 4, Dually,
2006 40' Landmark Mt. Rushmore

wvabeer
Explorer
Explorer
JRscooby wrote:
First thing I would do is open the valves, make sure there is no water in tanks.
done that no water
1999 Dutch Star DP3884
2015 Camplite 6.8C
2012 Cherokee 39L destination
2022 F350 XL 4x4
07 FLHRS

JRscooby
Explorer II
Explorer II
First thing I would do is open the valves, make sure there is no water in tanks.