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Steel vs Aluminum Wheels

c5er
Explorer
Explorer
Would switching from Aluminum to steel wheels improve CCC?

Typically adding heavier wheels is like adding 4lbs of weight for every 1lb of wheel weight. There is about a 18 lbs difference per wheel going from Steel to Aluminum. Thats 72Lbs for the rear and 26 for the front.

I think it would allow for a better ride as thw wheel/axle could respond faster to road conditions. and it would help is startup due to rolling resistance decrease.

However i am no sure the factors that contribute to the GVWR. Not sure of axle weight rating ins dictate by weight pressing down on the end of the axle tubes or the sheer forces on the axle its self as it tries to spin under load.
Waukesha WI
2006 Dodge 3500CTD QC laramie SB 4x4
2007 Cougar 289bhs 5er
24 REPLIES 24

time2roll
Explorer II
Explorer II
ronfisherman wrote:
Here is picture of a cracked aluminum wheel.

Tire was still inflated. Wheel had to be replaced.
My MH had Aluminum wheels. Lot less problems than SS liners.
I have had a steel wheel crack and leaking air. Was glad to then justify moving to aluminum.

Slowmover
Explorer
Explorer
Gjac wrote:
To me the main advantage that has not been mentioned yet is the manufacturing process and tolerance. The steel wheels are stamped in a die and may be with in .030 of an inch. The Al wheels either cast or forged are machined within .005. This makes for a wheel that is more accurate and easier to balance at high speed using less weight. Having said that, having hit a big pothole with mine it is easier to straighten a steel wheel with a hammer without cracking the wheel because the steel is more ductile that a cast Al wheel which is more likely to crack. The forged Al is stronger than cast and more ductile than cast but not as dutile as the stamped steel. The Al wheels look nicer but for me when I consider the cost vs performance benefit I would stay with the steel wheels.


Steel wheels have become rare in Class 8. They donโ€™t pay.
1990 35' SILVER STREAK Sterling, 9k GVWR
2004 DODGE RAM 2WD 305/555 ISB, QC SRW LB NV-5600, 9k GVWR
Hensley Arrow; 11-cpm solo, 17-cpm towing fuel cost

Gjac
Explorer III
Explorer III
To me the main advantage that has not been mentioned yet is the manufacturing process and tolerance. The steel wheels are stamped in a die and may be with in .030 of an inch. The Al wheels either cast or forged are machined within .005. This makes for a wheel that is more accurate and easier to balance at high speed using less weight. Having said that, having hit a big pothole with mine it is easier to straighten a steel wheel with a hammer without cracking the wheel because the steel is more ductile that a cast Al wheel which is more likely to crack. The forged Al is stronger than cast and more ductile than cast but not as dutile as the stamped steel. The Al wheels look nicer but for me when I consider the cost vs performance benefit I would stay with the steel wheels.

Slowmover
Explorer
Explorer
CENTRAMATIC balancers all around. (BALANCE MASTER nicer yet). Quite common now in Class 8. My 579 Pete has them at every position. The shop at Alvarado, TX is great to deal with. (And my 35โ€™ Silver Streak is so equipped).

Have a look at STENGEL BROTHRS โ€œWheel Centering Toolsโ€. Even if you have to buy your own, reducing Vibration is worth every effort. Research as a topic in big truck resources.

With whatever you all have been using in MOHO-land to keep duals at same pressure, such as CROSSFIRE.

Iโ€™d imagine Roger Marble has ideas.
1990 35' SILVER STREAK Sterling, 9k GVWR
2004 DODGE RAM 2WD 305/555 ISB, QC SRW LB NV-5600, 9k GVWR
Hensley Arrow; 11-cpm solo, 17-cpm towing fuel cost

bobndot
Explorer II
Explorer II
Ron, Tnx for that info.

CharlesinGA
Explorer
Explorer
Ron, rather than mess with the long stems (yes there is a set made for the Alcoa wheels) and the associated issues (proper torque of the retaining nut, easily torn seals during installation, difficulty in installing the duals without damaging the stem of the inner wheel as you attempt to put the outer wheel in place and get lug nuts started) consider using the standard short rubber 80 psi rated truck stems like you are using now, and use a long stem tire servicing chuck and a long stem gauge. One with a straight end and a angled back chuck would probably work well.

THIS POST Shows what I am referring to. If you opt for the long Borg stems, especially on the inner wheels, be sure and carry a package of spare seals for the stems, a small tube of blue locktite, and a tiny torque wrench and proper socket), as changing a tire on that wheel requires (depending on the tire machine used) removing the stems, then removing the tire, then installing a new tire, then re-installing the stem with new seals, and finally inflating the tire. Again, this depends on the tire machine design, and you never know what you will encounter on the road.

Charles
'03 Ram 2500 CTD, 5.9HO six speed, PacBrake Exh Brake, std cab, long bed, Leer top and 2008 Bigfoot 25B21RB.. previously (both gone) 2008 Thor/Dutchman Freedom Spirit 180 & 2007 Winnebago View 23H Motorhome.

Big_Katuna
Explorer II
Explorer II
Did I miss the forged vs cast discussion?

There are pros and cons to each but I believe Alcoaโ€™s are forged and milled and stronger than cast.
My Kharma ran over my Dogma.

ron_dittmer
Explorer
Explorer
The Alcoa wheels are hub-centric. That is one of a number of reasons why I will be buying that brand.

The few other brands I stumbled on to, it was not clear if they were hub or lug centric, also not clear about material thickness and material quality. Alcoa has tight quality control standards and processes.

I feel there is too much riding on wheels to consider anything but Alcoa because they are "tops" in the industry. Too much can go wrong with alloys on a motor home.

bobndot
Explorer II
Explorer II
Is the inner steel wheel used as a HUB centric wheel to align the new alloy wheel which is LUG centric ? Is that why its done that way ?

I would think a HUB centric wheel like an OEM wheel would be the stronger option for an rv . Often enough I see aftermarket alloy wheels with cracks and broken studs on medium duty trucks. Maybe it depends on how many potholes you hit and how much weight is carried.

ronfisherman
Moderator
Moderator
Here is picture of a cracked aluminum wheel.

Tire was still inflated. Wheel had to be replaced.
My MH had Aluminum wheels. Lot less problems than SS liners.
2004 Gulf Stream Endura 6340 D/A SOLD
2012 Chevy Captiva Toad SOLD

ron_dittmer
Explorer
Explorer
ronfisherman wrote:
Some things to check when putting 2 aluminum wheels on each side of rear axle.
1. Are the mounting studs long enough for the thickness of 2 aluminum wheels?
2 . Does pilot hub of axle stick out far enough to properly locate wheel on center?
3. Will 2 aluminum wheels affect location of outer wheel be offset to far?
Your list outlines what I always understood, why the inner two rear wheels remain steel when using Alcoa wheels. If another brand can have all alloy in back, then I wonder if the alloy wheel is thick enough for weight of a motor home. I once found pictures of alloy wheels that developed cracks but I can't find them now.

Of coarse with finished alloy wheels, you loose the ability to rotate them, but I don't rotate my motor home tires because I feel doing so does much more harm than good.

ronfisherman
Moderator
Moderator
Some things to check when putting 2 aluminum wheels on each side of rear axle.
1. Are the mounting studs long enough for the thickness of 2 aluminum wheels?
2 . Does pilot hub of axle stick out far enough to properly locate wheel on center?
3. Will 2 aluminum wheels affect location of outer wheel be offset to far?
2004 Gulf Stream Endura 6340 D/A SOLD
2012 Chevy Captiva Toad SOLD

Hank85713
Explorer
Explorer
Ron I have alcoas on my rig, they put one steel on the inside on the rears so only 4 wheels are aluminum. Arrow has replacement wheels where I think Both are aluminum, not sure. the spare is the oem spare steel.

As to stems I bought a set from the tire guy out in calif about $200. Have not had them installed yet, but am considering getting in the wheel tire monitors installed and then run extensions from the inside rear (solid not the flex ones).

T18skyguy
Explorer
Explorer
ron.dittmer wrote:
This topic interests me.

I have a 2007 E350 chassis with stock steel wheels in great condition. I also have stainless wheel covers. I will be replacing the tires before our next big trip and figured it's the right time to upgrade to alloy wheels.

After some research, I am most comfortable with the Alcoa brand, so when it's time, I will be buying that brand. Alcoa offers a few different finishes on their wheels. Since our rig is stored indoors most of the time, and we travel during non-winter salt-free conditions all the time, I will be buying the ones with the Dura-Bright finish HERE, currently priced at $1399.00. Their plain finish wheel package costs $200 less.

I have yet to decide what valve stems to buy. I don't want "extensions", just one-piece valves that stick out only as far as needed for access. I would appreciate any tips on "best valves" to consider for the thicker allow wheel material.

I am buying the alloy wheels primarily for "The Look", but also hope to improve the ride through less un-sprung weight.


Ron, E-trailer has a set called Wheel Masters, but there are other good ones also. I had a set on my old rig and they we're wonderful. I have seen them for Aluminum wheels too. When I got mine, the Les Schwab guys had never installed a set before, so I brought my Snap-On inch pound torque wrench, cause I knew they wouldn't have one. There is a rubber gasket that gets cinched down with a nut inside the wheel and the torque is 20 inch pounds. Too little and it leaks, too much and it crushes and cracks it. I thought the weight savings per wheel was more than what's stated in the earlier post, not sure, but would like to have a solid figure for that. I do like the look, and get tired of those silly stainless wheel covers(which are also a PIA). Don
Retired Anesthetist. LTP. Pilot with mechanic/inspection ratings. Between rigs right now.. Wife and daughter. Four cats which we must obey.