As I had posted many times before, I make my own battery isolators with complete control from in the cab or under the hood. My isolators consist of one 80 amp starter 4 connection solenoid about $20. Two (one for each end on the + in the truck) HD marine screw clamp fuse holders (80 amps is a lot of current therefore I use the screw clamp type to assure full blade contact) from West Marine with 80 amp slow blow fuses. Prices vary and the last I bought were $20 each. The copper welder cable isn't cheap but it's a must.
I ordered our D/A with dual alternators for real fast recharging capability and it sure does. However, the size (gauge) of the wire (both + and -) going back to the batteries in the RV determines how many amps can actually be delivered to the RV batties. I use #2 fine strand welder cable because at times I have up to 7 (depending on which RV we use) group 31 deep cycle batteries with a 215-225 mnute reserve at a 23 amp draw each. Lots of battery bank for even our 2500 watt inverter system. but depending on your wants and needs, #4 same wire may be ok. Why fine strand welder cable? It can flex and bend without fatigue or breaking! To enable or disable the 4 connection 80 amp solenoid, I use a 65 amp or 80 amp HD slide switch under the hood as a master shut off control.
I also have an illuminated control switch mounted in the cab at the bottom of the IP that cut current from the ignition if or when wanted. When the cab switch is on, the key in and turned on, the the truck's ignition current auto activates the solenoid. Then there's my double alligator end jumper cable I keep under the hood or the hard wired switch from the nearest truck battery to activate the solenoid and send the RV battery bank to the truck to start it if the truck batteries were dead as a backup. Similar to the backup start system that's in many class A's and C's.
What's a 4 connection solenoid if you aren't familiar with solenoids?
A starter etc solenoid for auotmotive use is an electromagnetic action very HD switch that takes low amps of 12V DC to activate the contacts plunger which connects the HD circuit and allows the very high amps of 12V DC to pass thru. They have a spring return that disconnects the HD current when power is cut to the electromagnet. Very simple and dependable. The 4 outside wiring studs are 2 large dia for the HD current (amps) in and out. One small stud is for the electromagnet + wire and the other is for the - wire. Using the 4 connection solenoid assures true 12V DC current always to the electromagnet and is not dependent upon how clean the solenoid housing contact with the truck's ground chassis is like a 4 connection solenoid relies on. Rust, oil,
dirt, paint, corrosion, etc compromise electrical continuity and can be a PIA to find.
BTW, I also have 2 of the same batteries always mounted in the truck's bed on the driver's side ahead of the rear wheel inside fender and an HD junction block with Stainless Steel wingnuts on 3/8 dia solid brass studs. Can use up to a 1500 watt inverter anywhere anytime with or without an RV with us. Handy as heck and never draws from the truck's engine batteries! Run 117V AC power tools, entertainment systems, TV's, grill food turning motors, you name it and no generator needed! The batteries clear the Lance TC lower sides by approx 1-1/2" and I have #4 short jumper cables dropping down from under the TC's battery compartment that connect to the junction block with the wingnuts so we have 3 of the big group 31 batteries for the 1500 watt inverter inside and also the for the TC's 12V needs without ever drawing down to 50% charge. 20 miles down the road and all are back to full charge. Slick as snot and been using this system on our RV and cabined boats for 26 years now and there's NO down side or noise with an inverter. Never had a failure yet but did blow one fuse when I dropped one cable and it's end hit the other's bare end. Replace the fuse and all it well!
So simple to move from truck to truck when you get a different truck. 2 hours max.
I like interchangeability and things done right and not on the ragged edge of failure. Buy the components once, do it right, and never have to buy stuff again except for a fuse if you blow it! So cheap in the long run and NO surprises!
A superb CC LB 4X4, GM HD Diesel, airbags, Rancho's, lots more
Lance Legend TC 11' 4", loaded including 3400 PP generator and my deluxe 2' X 7' rear porch
29 ft Carriage Carri-lite 5'er - a specially built gem
A like new '07 Sunline Solaris 26' TT
